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Showing posts with label transformers. Show all posts
Showing posts with label transformers. Show all posts

April 19, 2012

DIYTube 6L6 Clementine Single Ended Tube Amp

Shannon Parks, owner of DIYTube, has made a number of projects available since 2003 when the DIYTube ST35 clone was made available. DIYTube is both Shannon's small business located in central Illinois and a close-knit forum featuring a handful of helpful and prolific members. Projects on DIYTube include the 60 watt Eiclone amplifier to driver boards for Dynacos to stand-alone single-ended amplifiers like the Clementine and Get Set Go. The projects are all well documented and feature circuit boards for easy building.

The Clementine can be configured to use with 1626 Darling tubes (hence the cute name... oh my darling Clementine) to output 3/4 of a watt or with 6L6 tubes (equivalents: 6L6GC / 807 / 1625 / 6BG6) for a fruitful yield of 5 watts (see what I did there?). This post is dedicated to the building of the 6L6 Clementine.

DIYTube Clementine Schematic

The transformers used for this build aren't quite as fancy as the Transcendars found in the Get*Set*Go build, these would be the tried and true Edcor XPWR005-120 power and GXSE15-8-5K outputs. If you aren't familiar with Edcor, they're likely one of the best-value transformer manufacturers in the U.S. They've been around since 1971 and have been offering distinctive "True Blue" transformers to hobbyists for decades. All of their transformers are made-to-order, so there's usually a 4-6 week waiting period before you get your order, which really isn't so bad considering their pricing.

Edcor power and output transformers

Deviations to the BoM (bill of materials) include the typical Kiwame / Koa Speers carbon film resistors, along with a pair of matched Mundorf Supreme 0.22uF capacitors. Barely squeezed in was a pair of 100uF 100V Elna Silmic IIs. Also packed in was a little bit more capacitance in the power section using 150uF caps and a pair of 2.2uF Solen film bypass caps. Lots of green and red on this board, looks like Christmas time ;)

Top of the populated Clementine board

Important to note is the 8 pin sockets need to be carefully lined up before and during soldering. It's possible to end up with them at a slight angle, which will cause the tubes to jut out at an angle on the top of the chassis. With a bit of heating the joints and shifting, I was able to get them nice and parallel with the board. Once everything was placed, a nice scrub-down with a toothbrush and rubbing alcohol was in order to get all the rosin flux off the board.

Bottom of the populated Clementine board

For the chassis, Keith (po1019 on Ebay) fabricated me a very nice one made from aluminum and walnut side panels. Keith's work is very professional and I hope to continue using his chassis for my future endeavors.

Custom chassis with walnut side panels

One of the more time consuming parts of a build is creating all the necessary holes in the chassis using a combination of the drill press, Greenlee die punches for the tube holes and a Dremel cutting disc for the IEC inlet. Below is the chassis ready to head over to the powdercoater.

Prepped chassis top plate

Chassis bottom plate with vent holes

The chassis was then powdercoated a nice cream color. 

Powdercoated Clementine Chassis

...and the transformer bells a dark red. The transformers also got some brand new nylon screw insulators and brass hardware. I'm not sure why, but often times the nylon insulators that come with transformers are worn looking and discolored. This process is a decent amount of work. The original hardware has to be removed, the bells sanded and taken to the powdercoater, the nylon insulators squeezed into place, then the brass screws trimmed down to fit, then the acorn nuts tightened in place, all for the sake of presentation.
A beautified Edcor transformer

The next task is to add some rubber grommets to the chassis where the wire from the transformers runs inside. This is to protect the wire from rubbing up against a potentially sharp edge on the hole and shorting to the chassis metal. It's an added precaution for the sake of safety. 

Rubber grommets on the chassis holes

The next process was to add the switch, pilot light, power inlet, signal input RCAs and output binding posts. The RCAs are Cardas GRFA, the binding posts are Cardas Economy ACBP, which are still on the pricey side in my humble opinion but not as much as the CCBP copper posts I typically use. Nearly all these items are installed with a socket wrench.

Chassis-mount items in place

The PCB and choke were then installed. The PCB was installed using standoffs, screws and lockwashers to prevent anything from coming loose down the line. The choke was installed using rubber washers underneath to damp any vibrations from making their way to the chassis, along with size #6 hardware.

Chassis and PCB in place

Next the Edcor transformers can be installed. Only two were added at this point as one of the bells was a little shy on the paint from the powdercoater and it needed a respray. The transformers also get rubber washers underneath, along with size #8 hardware, including lock washer, washer, nut and screw.

Two of the Edcor transformers in place

The Edcors were wired into place. I've seen a number of members double up the 6.3V taps in order to use other tubes, but for this particular build I only plan on using 6L6s so I won't be performing that mod. The extra 6.3V tap (brown) will be dedicated to the pilot light. The power wiring and front switch was also wired up during this step. Directly after the fuse is a GE Thermistor wired on solder tabs (the little black circle in the middle of the photo below). A thermistor is a resistor which has a resistance that varies depending on temperature. In this case, the NTC thermistor is used for inrush-current limiting. A higher resistance is provided initially which prevents large currents right after turning the amp on. Once it has heated up, the resistance is much lower, allowing higher current flow. 

Transformers and power wired up

UPDATE: After a lengthy delay waiting to get the transformer bells resprayed, I've finally finished up this wonderful little amp. I used a pair of Svetlana 6L6 tubes and a NOS coin-base 6SL7. The Clementine sounds like a champ, surprisingly resolving. For my personal tastes, I like to run it with a subwoofer to get some additional bottom-end extension.

A rear photo of the unit with Cardas binding posts and RCAs

Front photo of the unit

Detail photo of the wood side panel 

Below is the detail of my custom designed and engraved Clementine logo with clipped cornes on a brass plate. This logo was designed in Illustrator (vector) and sent to a trophy maker for engraving.

Clementine custom engraved logo

I hope you enjoyed this build. I highly recommend checking out Shannon Park's offerings at DIYTube and Parks Audio. Also be sure to check out my matching Get Set Go amplifier.

Need a custom audio cable to take your rig's sound to the next level? Contact Zynsonix Audio for smart solutions.

The Fine Print:
Please remember that building circuits and performing circuit modifications can be dangerous to you and/or your surroundings and should only be performed by a certified technician. The owner of this blog and all associated parties can not / will not be held responsible if you attempt a build or modification posted above and cause physical harm to yourself or your surroundings. Many electronics contain high voltages that can kill, and mods, if performed improperly, can be a fire hazard. Please keep this in mind. 
 



April 1, 2011

A List of My Favorite Parts Suppliers

So I tend to get a few emails here and there asking me where I find my parts for builds / cables / etc. so I decided that it would be worthwhile to come up with a small list that describes my favorites and what you can expect from them.




PartsConnexion (Boutique): If you have a laundry list of boutique parts to purchase, these guys will likely have the vast majority of what's on your list. The selection of film caps is especially impressive. The prices are typically MSRP, but you really can't beat the selection so you'll save $$ on shipping getting all your parts from one place. They do run sales from time to time; March's happened to be film caps at 15% off. PCX does a lot of business and the time between ordering and shipping is a little longer than some competitors, so be sure to allot a couple of extra days for your order.

PercyAudio (Boutique): Michael Percy has been offering boutique audio parts out of California for as long as I can remember. Selection isn't as vast as PartsConnexion, and it's lacking newer parts like Furutech and various film caps. Pricing is fairly competitive however. The way to order through Percy Audio is to tally up what you want from the Adobe PDF list and send him a payment.

Handmade (Boutique / General): Selection is further reduced compared to PartsConnexion and PercyAudio, but the prices are either on par or better than PercyAudio for what they have. Nice source for silver mica caps, Elna and Nichicon audiophile electrolytics, Cardas RCAs and binding posts. Shipping tends to be pretty quick.

Soniccraft (Boutique): Soniccraft's main attraction is their Sonicap line of capacitors. These are reasonably priced, nice sounding film capacitors that aren't overly large, so you can fit them into some designs that might not necessarily fit a big fat AmpOhm capacitor. They also carry a halfway decent selection of other boutique parts for MSRP and run sales from time to time.

Homegrown Audio (Boutique): Great selection of the companies own spades, bananas and RCAs in gold, silver and rhodium plate. This is actually my preferred source for them, they are well made and priced right. Homegrown also carries a variety of silver and copper wire and other cable building supplies.



Antique Electronics Supply (Vintage): Great selection of vintage-type electronics, good prices on tubes and accessories. If you're building a tube amplifier, you'll likely find some stuff you'll want here (ie: Hammond transformers, chassis, knobs, pilot lights, vintage caps, etc.) You'll also find guitar amp related paraphernalia.

Angela Instruments (Vintage): Great prices on Hammond chassis and transformers. Pretty similar to AES in that they have a number of vintage parts for tube amps. Customer service seems to be on par with other resellers.

Triode Electronics (Vintage): Similar to the above two, good place to check out if you are rebuilding a Dynaco. They have brand new chassis and replacement boards depending on your tastes.

Dynakit Parts (Vintage): Dynakit Parts has an awesome selection of everything you need to rebuild a Dynaco to stock specs. If you'd rather not mess with those new boards out there and want to listen as it was originally built, check these guys out.

RadioDaze (Vintage): Great little shop for vintage parts. I was able to locate some hard to find items here when restoring my Dynaco PAS. Nice prices on pretty much everything. If you like carbon comp resistors, they have great package prices. They are currently rebuilding the website, so if you don't see what you're after, give em a call or email. Customer service is excellent.



Mouser (General): If you've ever build an amplifier, chances are you used Mouser. They are a one stop shop for pretty much all the general parts (read non-boutique) you need. They also have Kiwame resistors branded as Koa Speers on the cheap (16-40 cents versus $1.10 elsewhere). Shipping is quick and fulfillment is accurate.

Digikey (General): Prices are generally a little higher than Mouser, but they tend to keep more capacitors in stock and the shipping isn't as expensive for small orders. Between Mouser and Digikey, you can usually handle most of your BoM (Bill of Materials). Like Mouser, shipping is quick and fulfillment is accurate.

Allied Electronics / Newark (General): Use these guys if you still can't find something between Mouser and Digikey ;)

I'll update this list once I find some more good suppliers.