Zynsonix Link

Showing posts with label single ended triode. Show all posts
Showing posts with label single ended triode. Show all posts

April 19, 2012

DIYTube 6L6 Clementine Single Ended Tube Amp

Shannon Parks, owner of DIYTube, has made a number of projects available since 2003 when the DIYTube ST35 clone was made available. DIYTube is both Shannon's small business located in central Illinois and a close-knit forum featuring a handful of helpful and prolific members. Projects on DIYTube include the 60 watt Eiclone amplifier to driver boards for Dynacos to stand-alone single-ended amplifiers like the Clementine and Get Set Go. The projects are all well documented and feature circuit boards for easy building.

The Clementine can be configured to use with 1626 Darling tubes (hence the cute name... oh my darling Clementine) to output 3/4 of a watt or with 6L6 tubes (equivalents: 6L6GC / 807 / 1625 / 6BG6) for a fruitful yield of 5 watts (see what I did there?). This post is dedicated to the building of the 6L6 Clementine.

DIYTube Clementine Schematic

The transformers used for this build aren't quite as fancy as the Transcendars found in the Get*Set*Go build, these would be the tried and true Edcor XPWR005-120 power and GXSE15-8-5K outputs. If you aren't familiar with Edcor, they're likely one of the best-value transformer manufacturers in the U.S. They've been around since 1971 and have been offering distinctive "True Blue" transformers to hobbyists for decades. All of their transformers are made-to-order, so there's usually a 4-6 week waiting period before you get your order, which really isn't so bad considering their pricing.

Edcor power and output transformers

Deviations to the BoM (bill of materials) include the typical Kiwame / Koa Speers carbon film resistors, along with a pair of matched Mundorf Supreme 0.22uF capacitors. Barely squeezed in was a pair of 100uF 100V Elna Silmic IIs. Also packed in was a little bit more capacitance in the power section using 150uF caps and a pair of 2.2uF Solen film bypass caps. Lots of green and red on this board, looks like Christmas time ;)

Top of the populated Clementine board

Important to note is the 8 pin sockets need to be carefully lined up before and during soldering. It's possible to end up with them at a slight angle, which will cause the tubes to jut out at an angle on the top of the chassis. With a bit of heating the joints and shifting, I was able to get them nice and parallel with the board. Once everything was placed, a nice scrub-down with a toothbrush and rubbing alcohol was in order to get all the rosin flux off the board.

Bottom of the populated Clementine board

For the chassis, Keith (po1019 on Ebay) fabricated me a very nice one made from aluminum and walnut side panels. Keith's work is very professional and I hope to continue using his chassis for my future endeavors.

Custom chassis with walnut side panels

One of the more time consuming parts of a build is creating all the necessary holes in the chassis using a combination of the drill press, Greenlee die punches for the tube holes and a Dremel cutting disc for the IEC inlet. Below is the chassis ready to head over to the powdercoater.

Prepped chassis top plate

Chassis bottom plate with vent holes

The chassis was then powdercoated a nice cream color. 

Powdercoated Clementine Chassis

...and the transformer bells a dark red. The transformers also got some brand new nylon screw insulators and brass hardware. I'm not sure why, but often times the nylon insulators that come with transformers are worn looking and discolored. This process is a decent amount of work. The original hardware has to be removed, the bells sanded and taken to the powdercoater, the nylon insulators squeezed into place, then the brass screws trimmed down to fit, then the acorn nuts tightened in place, all for the sake of presentation.
A beautified Edcor transformer

The next task is to add some rubber grommets to the chassis where the wire from the transformers runs inside. This is to protect the wire from rubbing up against a potentially sharp edge on the hole and shorting to the chassis metal. It's an added precaution for the sake of safety. 

Rubber grommets on the chassis holes

The next process was to add the switch, pilot light, power inlet, signal input RCAs and output binding posts. The RCAs are Cardas GRFA, the binding posts are Cardas Economy ACBP, which are still on the pricey side in my humble opinion but not as much as the CCBP copper posts I typically use. Nearly all these items are installed with a socket wrench.

Chassis-mount items in place

The PCB and choke were then installed. The PCB was installed using standoffs, screws and lockwashers to prevent anything from coming loose down the line. The choke was installed using rubber washers underneath to damp any vibrations from making their way to the chassis, along with size #6 hardware.

Chassis and PCB in place

Next the Edcor transformers can be installed. Only two were added at this point as one of the bells was a little shy on the paint from the powdercoater and it needed a respray. The transformers also get rubber washers underneath, along with size #8 hardware, including lock washer, washer, nut and screw.

Two of the Edcor transformers in place

The Edcors were wired into place. I've seen a number of members double up the 6.3V taps in order to use other tubes, but for this particular build I only plan on using 6L6s so I won't be performing that mod. The extra 6.3V tap (brown) will be dedicated to the pilot light. The power wiring and front switch was also wired up during this step. Directly after the fuse is a GE Thermistor wired on solder tabs (the little black circle in the middle of the photo below). A thermistor is a resistor which has a resistance that varies depending on temperature. In this case, the NTC thermistor is used for inrush-current limiting. A higher resistance is provided initially which prevents large currents right after turning the amp on. Once it has heated up, the resistance is much lower, allowing higher current flow. 

Transformers and power wired up

UPDATE: After a lengthy delay waiting to get the transformer bells resprayed, I've finally finished up this wonderful little amp. I used a pair of Svetlana 6L6 tubes and a NOS coin-base 6SL7. The Clementine sounds like a champ, surprisingly resolving. For my personal tastes, I like to run it with a subwoofer to get some additional bottom-end extension.

A rear photo of the unit with Cardas binding posts and RCAs

Front photo of the unit

Detail photo of the wood side panel 

Below is the detail of my custom designed and engraved Clementine logo with clipped cornes on a brass plate. This logo was designed in Illustrator (vector) and sent to a trophy maker for engraving.

Clementine custom engraved logo

I hope you enjoyed this build. I highly recommend checking out Shannon Park's offerings at DIYTube and Parks Audio. Also be sure to check out my matching Get Set Go amplifier.

Need a custom audio cable to take your rig's sound to the next level? Contact Zynsonix Audio for smart solutions.

The Fine Print:
Please remember that building circuits and performing circuit modifications can be dangerous to you and/or your surroundings and should only be performed by a certified technician. The owner of this blog and all associated parties can not / will not be held responsible if you attempt a build or modification posted above and cause physical harm to yourself or your surroundings. Many electronics contain high voltages that can kill, and mods, if performed improperly, can be a fire hazard. Please keep this in mind. 
 



March 30, 2012

DIYTube Get*Set*Go Single Ended Amplifier

Shannon Parks, head-honcho of DIYTube, has made plenty of projects available since 2003 when the DIYTube ST35 clone was made available. Since then, a handful of projects have been released, from the 60 watt Eiclone amplifier to driver boards for Dynacos to stand-alone single-ended amplifiers like the Clementine and Get Set Go. The projects are all well documented, feature circuit boards for easy building and if a builder runs into trouble, DIYTube features a forum with a very friendly user-base that is happy to help with problems.

This post is dedicated to the building of the Get*Set*Go. Get "Set" Go is a cute play on words for SET (Single Ended Triode). The tube compliment features an on-board 6SL7 driver and 6AX5GT rectifier, which feed two 6B4G power tubes running in single-ended Class A with no feedback. Power output is approximately 3 watts, so it's important to pair this amplifier with some very efficient speakers.

Get Set Go Schematic from DIYTube

Get Set Go Power Schematic from DIYTube

A variety of transformers can be used, including James, Triode Electronics, Edcor, etc. James 6113HS outputs were the initial recommendation on the BoM (bill of materials), however it seems there are no local suppliers at them moment, and having them shipped overseas is an expensive proposition due to the weight. Transcendar TT-312-OT 5K were settled on for the outputs for this build, they're a very highly recommended value and made in the U.S.

A pair of  Transcendar 312-OT output transformers

The power transformer is the Triode Electronics PA-774, which is a well-made clone of the Dynaco ST-35 PA-774 transformer. The laminations of this transformer are a natural metal finish, and since the 312-OT outputs are wrapped with adhesive black cloth tape, I wanted the PA-774 to match a little better. The particular cloth tape that Gery at Transcendar uses runs $50+ a roll, which wouldn't really be worth the cost for a single application, so black engine enamel was settled on to darken the lams on the PA-774 for its high heat properties.

Black Engine Enamel used to darken transformer laminations

Also from Triode Electronics is a pair of reproduction C-354 chokes. These little guys will help reduce ripple in the power supply. The chokes arrived with a bit of excess transformer lacquer that had solidified roughly on the edges, which is perfectly fine but not the most attractive thing to look at. A little bit of sanding and a black oil-based Sharpie touch-up worked wonders.

Triode Electronics C-354 Chokes

I had the aluminum chassis made for this build from my friend Keith (po1019 on Ebay) with beautiful walnut side panels.

Custom chassis with walnut side panels

The build begins with the silk-screened bright red PCB made of FR4 fiberglass. Beginning with the smallest parts (resistors and diodes) and working up to the larger parts (capacitors), the board is carefully populated.  This begins with Kiwame carbon film resistors, along with Vishay and Mills wirewound power resistors.

Board with Kiwame, Mills and Vishay resistors in place

Some fun boutique parts that will be dropped in are a set of four Nichicon Fine Gold and two Elna Cerafine electrolytics. Generally the "audiophile" marketed electrolytics (think Black Gate, Elna Silmic / Cerafine, Nichicon Muse / Fine Gold) are much larger than their similarly rated counterparts, but in some rare cases, they'll fit on a circuit board without issue. Also to be included are a set of matched Jupiter Beeswax HT 0.22uF caps. Below you'll note the populated board with above items. Also, the power supply electrolytics (Panasonic 150uF 450V) are being bypassed with a pair of Solen 1.0uF 630V film caps. This is probably not necessary as the two chokes should minimize the power ripple, but they were sitting in the parts bin and it couldn't hurt ;)

Bottom of the populated Get*Set*Go Board

Top of the populated Get*Set*Go Board

Next came creating all the necessary holes in the chassis using a combination of the drill press, Greenlee die punches for the tube holes and a Dremel cutting disc for the IEC inlet. Below is the chassis ready for a fresh coat of paint at the powdercoater.

Chassis top plate with all necessary holes
Chassis bottom plate with ventilation holes

The chassis was then powdercoated a warm cream color.

Powdercoated GSG Chassis

The components can now be added. Cardas copper binding posts, Cardas RCAs, Teflon 8-pin tube sockets, and VT4C aluminum tube surrounds were installed. The chokes and transformers were installed using a combination of rubber washers, brass washers, locking washers and brass nuts. The rubber washers are used to help dampen vibration from the transformers to the chassis. A heavy duty toggle switch was added to the front of the chassis for the sake of convenience. The usual vintage-style pilot light was also added to the front panel.

Initial parts installation

Once the parts were in place, the PCB could be fitted on top of the standoffs. This is when you find out how accurate your drill-work is ;) Thankfully all the holes lined up and a few screws were placed to keep the board secured.  

The GSG PCB in place

The Get Set Go makes use of convenient barrier terminal blocks so that the board can easily be removed without an iron if the situation calls for it. Each wire is trimmed to size and a small binding post is attached at the wire termination, the binding post is then screwed to the board with a standard Philips head screwdriver. 

Most of the wiring up complete

I did take note of Shannon's suggestion that a few of the power resistors should be mounted on the other side of the board to maximize heat dissipation, so R15B, R16B, R19 and R20 were relocated. Two pieces of shielded Cardas 2x21.5 were trimmed to size and used to run the low level signal to the board. Finally the Bayonet light featuring a 6.3V LED was wired to the board, completing the project. The bottom was screwed on and some nice tubes were dropped in place.

The Get Set Go from the front

I was able to source a nice pair of matched Raytheon 6B4G tubes, a coin-base GE 6SL7 driver and a Sylvania 6AX5GT.


The Get Set Go from the rear

I designed the nice little engraved plate in Illustrator. Anyone who wants to use it is welcome (for non-commercial applications).


The amplifier started up right away with no issues thanks to Shannon's great online documentation. The response was crisp and clear, and the bottom-end was more plentiful than I was expecting from such a low wattage output. I'd imagine with the 5K output transformers the output is likely around 2.5 watts. It still needs a little help from a subwoofer in my humble opinion, but the sound is quite nice.

Want more? Read about another DIYTube SET build: the Clementine.

Need some high quality audio cables to take your music to the next level? Contact Zynsonix Audio for a great sounding solution.

The Fine Print:
Please remember that building circuits and performing circuit modifications can be dangerous to you and/or your surroundings and should only be performed by a certified technician. The owner of this blog and all associated parties can not / will not be held responsible if you attempt a build or modification posted above and cause physical harm to yourself or your surroundings. Many electronics contain high voltages that can kill, and mods, if performed improperly, can be a fire hazard. Please keep this in mind.