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Showing posts with label full size headphones. Show all posts
Showing posts with label full size headphones. Show all posts

July 28, 2020

Removable Balanced Cable Mod for Beyerdynamic DT-1770 Headphones

I'm personally digging the newer, more upscale DT-1770 and DT-1990 from Beyerdynamic. The sound is more balanced and not quite as peaky in the upper midrange. The DT770, 880 and 990 are still incredible values though, and I'd recommend them to anyone looking to get into headphones. 

There's one glaring omission that Beyer could have done better with 1770 and 1990, and that's not using a 4-pin XLR with isolated grounds so the headphones could be run with balanced amps. For a headphone costing nearly $600 and given how little it would cost to implement is a strange business decision. Drop has actually released a version of the 1770 called the DT-177X which uses a 4 pin XLR, so I encourage anyone considering the DT-1770 to get that instead. 


3 pin XLR
3-pin XLR? That's no good!


Fortunately for Beyer fans, the existing units can be modified for balanced amplifiers. This involves removing the 3-pin XLR and much of the existing wiring and isn't very difficult. 

Below you'll see the offending 3-pin XLR which needs to be replaced. To open up the headphones, first the earpads are removed, then pry off the retaining ring using an envelope opener or similar tool. 

Beyerdynamic DT-1770 balanced cable mod 2



Under the retaining ring are the drivers. If you look carefully, there is a little indent on the outer edge of each. Using a small flathead screwdriver, you can apply some pressure to pry up the driver frame and remove it from the cups. This should all be done carefully as to not damage the drivers or the fabric on the driver frame. 

Beyerdynamic DT-1770 balanced cable mod 3


The drivers will often have a number on them. This is likely for matching purposes at the factory. In addition they will have a red dot near one of the wires. This tells you which side is positive. The wires can be trimmed and the drivers removed. Next the headband has to come off to replace the wire between the cups. There are a couple of screws to remove on the plastic brackets and you can then open up the headband and remove the wire. 


Beyerdynamic DT-1770 balanced cable mod 4


Other items that need to come off are the 3-pin mini XLR and the little strain relief pieces. The mini XLR has a plastic ring that screws it in place. There's a little bit of adhesive but it's not difficult to get off. The strain relieve pieces have a metal retaining piece, remove that and pull them out of the cup. They will need to be cleared out inside with a drill or dremel to provide clearance for thicker wire. 


Beyerdynamic DT-1770 balanced cable mod 5


Once everything is out, the replacement wire is soldered to a 4 pin mini XLR (Switchcraft or similar) and is fed through the strain relief pieces (orange circle below) through the headband and out the other side. The plastic pieces holding the headband in place have small indents where the wire enters and exits (red circle below). Inside, a zip tie should be placed right under the strain relief so the wire can't yank on the driver connection if it gets caught, and some light adhesive can be placed, then the metal retaining piece can be reinserted. 

Beyerdynamic DT-1770 balanced cable mod 6


Once everything is in place, you can insert the mini XLR back into the cavity on the bottom of the cup and screw on the stock plastic ring. Use a bit of adhesive or Loctite to ensure this does not come undone. 

Below you'll see the wire running to one of the headphone drivers. Beyerdynamic is now using small pins and a circuit board for ease of assembly. The pins are too small to solder to directly, so the wire should be soldered close to the board with a little bit of room for flexibility. Adhesive heatshrink should be used to prevent shorting. 

If you decide to try and remove the pin jacks and solder directly to the PCB, be very careful as you can damage the diaphragm wire which is quite thin. I personally do not recommend this as you'll likely find yourself buying a new set of drivers, but if you'd like to try it, godspeed. 
 

Beyerdynamic DT-1770 balanced cable mod 7


Once you have everything in place, you can reassemble the headphone. Below you'll see the modded DT1770 Pro (sans earpads, they were retained by the owner) and a spiffy new Zynsonix Ballista cable to go with them. 


Beyerdynamic DT-1770 balanced cable mod 8

Beyerdynamic DT-1770 balanced cable mod 9

Beyerdynamic DT-1770 balanced cable mod 10


I hope you enjoyed this brief tutorial and hope your mod goes well. If you'd prefer someone else have all the fun, please contact Zynsonix Audio who would be happy to handle it for you. 




Disclosure: Please remember that using a soldering iron and/or modifying headphones can be dangerous to you and/or your surroundings and should only be performed by a certified technician. The owner of this blog and all associated parties can not / will not be held responsible if you attempt a modification posted above and cause physical harm to yourself or your surroundings. 

May 5, 2015

Beyerdynamic Balanced Removable 4 Pin Mini XLR Mod

A client recently sent me one of my favorite headphones to modify, a Beyerdynamic DT770. The DT770, DT880, DT900, and similarly the T1, T5p, T70, and T90 are all intuitive to work with and respond well to new cables and mass loading.

Beyerdynamic DT770 - Pro 80 ohm version

This DT770 would be getting a removable cable mod, which includes the installation of a mini XLR in the headphone cup so the cable can easier be removed for transport or to perhaps have separate cables for portable and home use. The DT770 has room for a mini XLR jack on both the left and right cups, however this user preferred the simpler single ear input. Since I was already going through the trouble, I wired the headphone for balanced operation just in case he ever switches over to balanced listening in the future. The great thing about mini XLR jacks is they lock, so no need to worry about them slipping out like a 3.5mm or 2.5mm. Also, TRS connectors can loosen over time, however this is not as likely with the mini XLR connectors.

Below is a look at the interior driver. As you can see, the DT770 driver is unique in that it has a felt and plastic ring encircling the center, which reduces the sound wave reflection inside the cups.

DT770 driver and felt/plastic ring


Because the felt and plastic circle reach the plastic backing of the cups, any added mass damping should be clear of interaction. Below you'll note the Dynamat Xtreme installed is a small circle which is measured to fit neatly inside the cup and not cause any clearance issues with the driver. 


Dynamat Xtreme used as mass loading


Beyerdynamics used to come with a round hole, but it's square now that they've revised the manufacturing to some extent. I carefully increased the size of the hole diameter toward the round side of the cup with a Dremel to prevent the plug from getting in the way of the driver. The hole does not have to be absolutely round as the ridge on the mini XLR plugs will cover minor imperfections. 

Dremeled hole for 4 pin XLR mini jack


A three or four pin mini XLR jack can be used. In this case I used a four pin as I wanted the user to be able to upgrade to balanced down the line if he wanted, but in other cases, a three pin can be used as the ground is wired shared as default. Please note the position of the jack, if it is not close to the rounded edge like this is, the driver will not fit back in. Dremeling down the metal casing of the jack where it meets the driver may help a little bit, but will reduce the integrity of the jack if too much is taken off. 

Nice, clean fit


Wire should be run from one side of the headphone to the other as this is going to be single entry. A twisted pair of Zynsonix Xev silver clad wiring is prepped and sleeved with black polyolefin heatshrink tubing. 

Wire to run from one cup to the other


This can be wired however the user prefers, however I used the XLR standard (pin 1 = left +, pin 2 = left -, pin 3 = right +, pin 4 = right -). 

Wired with Zynsonix Xev silver clad wire


Before re-installation, the driver solder tabs are cleaned of the stock solder.

Solder tabs cleaned of original solder


The new Zynsonix Xev wires are installed using fresh Cardas silver content solder and the felt/plastic cups re-installed. 

Driver wired up and ready


The foam is reseated on top of the drivers and the earpads are reinstalled, so we have a nice clean 4 pin mini XLR input on our Beyerdynamic DT770 now. 

Installation of mini XLR jack complete

And finally we have the finished product featuring some cool colors, in this case rust with a black accent, terminated with a Switchcraft gold plated mini 3.5mm plug and a Neutrik / REAN mini XLR. Now these old Pros are ready for some stylish listening! 



I hope you enjoyed this post, please contact Zynsonix if you have a pair of Beyerdynamics (or any other headphone) that you'd like recabled or modified.

For more full-sized Beyer headphone mods, check out the Beyerdynamic T5p Recable and the DT880 Recable.


The Fine Print:
The above steps detailing the modification and re-cabling of a headphone are for entertainment purposes only and not to be performed under any circumstances. The owner of this blog and all associated parties can not / will not be held responsible if you attempt the process posted and cause physical harm to yourself, your surroundings or your property. Please keep this in mind.